Ford ZFS542 Manual Transmission Rebuild Kit

Having problems with your ZF542 manual Ford 5 speed manual transmission, need a rebuild kit or parts?  These quality ZFS542 manual transmission parts and rebuild parts kits are designed to be top zfs542 ford manual transmission partsof the line overhaul kits. We have include information on how to identify individual transmissions, application information, model year, detailed kit and part availability by transmission type. ZF transmissions are covered in this section , rear wheel drive (RWD). Typically used in Ford trucks requiring 5 speed applications. Give us a call and check on our good take out parts (good used) 800-216-1632 and let us help save you some money.

Different overhaul kits are available depending on the extent of the overhaul that you planning, the contents of the kits are described as follows:

Ford ZF542 Manual Transmission Rebuild KitDTSBKXXX Kits (RWD): Main case bearings, gaskets, seals. You may also want to add new bearing retainer, nuts, dogs & wires, extension housing bushing, small parts kit, shifter bushings. Syncro rings are not included in these kits.

DTSBKXXXWS Kits (RWD): Main case bearings, gaskets, seals. You may also want to add new bearing retainer, nuts, dogs & wires, extension housing bushing, small parts kit, shifter bushings. Syncro rings are included in these kits.
 

Information and parts are provide for the following Transmission: ZF Ford Truck 5 Speed (RWD).   See the detailed parts illustrations.

IDENTIFICATION - End loaded aluminum case with integral bell housing. Tag is located on the left side of the case with a Ford code and ZF number 13-07-XXX-XXX. The S542 is found behind 300, 302, 351, 460, and diesel power plants. 

It's easy to get the correct parts the first time from drivetrain.com.  Using the application tables below just locate your vehicle model, model year, number of cylinders and engine size read across to identify correct overhaul kit part number.  Make a note of the part number and complete our secure easy order from.

Below you will find parts for the ZF542  5 speed transmission used in Ford Pickup Trucks.   In addition to these overhaul kits we can provide miscellaneous hardparts and Parking Brake Parts, don't see what you need just give us a call.

  Model Cyl. Engine Size Trans. Model Year Description
Overhaul Kit
Your Cost
Overhaul Kit with Syncro Rings
  F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO 8 cyl 6.9L ZF S542 1987 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS
  F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO 6cyl 4.9L ZF S542 1987-95 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS
  F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO 8 cyl 5.0L ZF S542 1987-95 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS
  F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO 8 cyl 7.3L ZF S542 1987-95 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS
  F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO 8 cyl 7.5L ZF S542 1987-95 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS
  E-SERIES VAN 6 cyl 4.9L ZF S542 1988-91 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS
  E-SERIES VAN 8cyl 5.0L ZF S542 1988-91 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS
  E-SERIES VAN 8cyl 5.8L ZF S542 1988-91 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS
  F-SERIES TRUCK , P-SERIES VAN and FULL SIZE BRONCO 8 cyl 5.8L ZF S542 1988-95 Aluminum case, cast "1307" DTSBK300ZF $190.98 DTSBK300ZFWS
     
  REF #   PART # O.E.M #   DESCRIPTION    
ZF/S5-42 Ford F250, F350 and Super Duty 1987-1995    
  890     1307306121   INTERLOCK PLATE "T" BOLT    
  43A   DTS-ZF42-23 1307298933   S542 1-2 SHIFT FORK (WILL FIT S5-42 & S5-47)    
      DTS-ZF42-128 1307304370   S542 1-2 SLIDER    
      DTS-ZF42-123 1307304166   S542 1-2 SYNCHRO HUB    
  18A   DTS-ZF42-14A 1307304181   S542 1-2 SYNCHRO RING, BRONZE    
  27   DTS-F206756     S542 1ST GEAR NEEDLE BEARING    
  28   DTS-ZF42-12 1307204298   S542 1ST GEAR, 48T    
  24   DTS-F206755     S542 2ND GEAR NEEDLE BEARING    
  23   DTS-ZF42-21A 1307204319   S542 2ND GEAR, 37T    
  23   DTS-ZF42-21 1307204320   S542 2ND GEAR, 51T    
      DTS-ZF42-116 1307304371   S542 3-4 SLIDER    
      DTS-ZF42-111 1307304168   S542 3-4 SYNCHRO HUB    
  18   DTS-ZF42-2.5 1307204244   S542 3-4 SYNCRO HUB AND SLIDER    
  18A   DTS-ZF42-14 1307304182   S542 3-4-5 SYNCHRO RING, BRONZE    
  21     E9TZ7173A   S542 3RD GEAR BEARING SLEEVE    
  20   DTS-F206755     S542 3RD GEAR NEEDLE BEARING    
  22     E7TZ7119D   S542 3RD GEAR THRUST RACE    
  19   DTS-ZF42-11 1307204321   S542 3RD GEAR, 30T    
  19   DTS-ZF42-11A 1307204322   S542 3RD GEAR, 40T    
      DTS-ZF42-136 1307304372   S542 5-R SLIDER    
      DTS-ZF42-131 1307304167   S542 5-R SYNCHRO HUB    
  18   DTS-ZF42-40 1307204239   S542 5-R SYNCHRO HUB & SLIDER    
  31   DTS-F209031     S542 5TH GEAR NEEDLE BEARING    
  1     1307201076   S542 7.3L DIESEL CASE Call & check on  good used case  
  1     1307201080   S542 7.5L GAS CASE Call & check on  good used case  
        1307218007   S542 BENT SHIFTER STUB    
  47     E8TZ2L616A   S542 BRKAE DRUM NUT    
  39   DTS-ZF42-3 1317303011   S542 COUNTER SHAFT (1ST/2ND/REVERSE. 21T/14T)    
  39   DTS-ZF42-3A 1307303115   S542 COUNTER SHAFT (1ST/2ND/REVERSE. 26T/14T)    
  38   DTS-ZF42-34A 1307303110   S542 COUNTER SHAFT 3RD GEAR, 31T    
  38   DTS-ZF42-34 1307303109   S542 COUNTER SHAFT 3RD GEAR, 34T    
  36   DTS-ZF42-19A 1307303113   S542 COUNTER SHAFT 5TH GEAR, 47T    
  36   DTS-ZF42-19 1307303112   S542 COUNTER SHAFT 5TH GEAR, 57T    
  37   DTS-ZF42-9A 1307303015   S542 COUNTERSHAFT 4TH GEAR, 41T    
        1307306170   S542 DETENT PIN    
        732041946   S542 DETENT SPRING    
      DTS-GSK-ZF     S542 GASKET / SEAL KIT    
        1307SMK   S542 INPUT & COUNTER SHAFT SHIM KIT    
  15     1307202126   S542 INPUT SHAFT, 27T 11 3/4"    
  15   DTS-ZF42-16 1307202127   S542 INPUT SHAFT, 27T 9 1/2"    
  15   DTS-ZF42-16A 1307202128   S542 INPUT SHAFT, 34T 9 5/8"    
      DTS-ZF42-SMK     S542 INPUT SHIM KIT    
      DTS-S542-K 1307PPK   S542 KEY/ SPRING/ BALL KIT (FOR ONE ASSEMBLY)    
        630361099   S542 LARGE SOFT PLUG    
  32   DTS-ZF42-18 1307204323   S542 MAINSHAFT 5TH GEAR, 26T    
  32   DTS-ZF42-18A 1307204324   S542 MAINSHAFT 5TH GEAR, 30T    
  7     F3TZ7045A   S542 MAINSHAFT NUT, 2WD    
  29   DTS-ZF42-36 1307304590   S542 MAINSHAFT REVERSE GEAR, 44T    
  10   DTS-ZF42-6 1307302060   S542 PRESS-IN BEARING RETAINER    
  2     1307-301-093   S542 REAR HOUSING, 4X4 8 7/8"    
  2     1307-301-041   S542 REAR HOUSING, 2WD    
  2     1307301094   S542 REAR HOUSING, 4X4 10"    
  27   DTS-F206756     S542 REVERSE GEAR NEEDLE BEARING    
  41   DTS-F59707.1     S542 REVERSE IDLER NEEDLE BEARING (TAKES 2)    
        732041947   S542 REVERSE STOP PLATE SPRING    
  18A   DTS-ZF42-14B 1304304175   S542 REVERSE SYNCHRO RING, BRONZE    
        631329069   S542 SHIFT FORK ROLL PIN    
        631329069   S542 SHIFT FORK ROLL PIN    
        631329069   S542 SHIFT FORK ROLL PIN    
        631329069   S542 SHIFT FORK ROLL PIN    
        F205995   S542 SHIFT RAIL NEEDLE BEARING    
        F205995   S542 SHIFT RAIL NEEDLE BEARING    
        1307306230   S542 SHIFTER INTERLOCK    
        630361077   S542 SMALL SOFT PLUG    
        1307SRK   S542 SNAP RING KIT    
  54     1307204048   S542 SPEEDO GEAR, BLACK, 8T    
  54     1307204047   S542 SPEEDO GEAR, WHITE, 7T    
        1307306229   S542 STOP PLATE    
        1307218006   S542 STRAIGHT SHIFTER STUB    
      DTS-ZF42-SK 1307SK   S542 SYNCHRONIZER KIT, BRONZE    
  43   DTS-ZF42-23A 1307206003   S542/S547 3-4 SHIFT FORK    
  43B   DTS-ZF42-23B 1307306019   S542/S547 5-R SHIFT FORK    
  10     1317302010   S542/S547 BEARING RETAINER (3 BOLT)    
  37   DTS-ZF42-9 1307303014   S542/S547 COUNTER SHAFT 4TH GEAR, 45T    
  28     1307304353   S542/S547 MAINSHAFT, 20" 4X4 Call and check on good take, used save money  
  28   DTS-ZF42-2A 1317304066   S542/S547 MAINSHAFT,16 3/8" 2WD    
  28   DTS-ZF42-2 1307304352   S542/S547 MAINSHAFT,18 3/4" 4X4    
      DTS-NK-ZF42 1307NK   S542/S547 NEEDLE BEARING KIT    
  18   DTS-ZF42-80 1307204243   S5421-2 HUB & SLIDER    
Brake Parts          
  55   DTS-ZFBD-164     ZF BRAKE DRUM HOUSING    
      DTS-ZFBD-155 730749197   ZF BRAKE DRUM SHIELD    
  59   DTS-ZFBD-175     ZF BRAKE DRUM SHAFT Call and check on good take, used save money   
      555-098      ZF Brake Drum Shaft Plug    
       219-3029      ZF Brake Speedometer Plug, Steel    
       2086DD      ZF Brake Drum Shoes  (each)  
       ZFBD-163      ZF Speedometer Gear     
       ZFBD-1659      Brake Drum U-Joint Style Flange    
       1381-410-001      Brake Drum Shims    
       BK300BDZF      87-on 5spd Brake Drum Bearing Ki    
       BK300BDZFL      03-on 6spd Brake Drum Bearing Kit    
      DTS-TL542-7     ZF RACE DRIVER TOOL    
      DTS-JS542     ZF S542/7 ASSEMBLY JIG    

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