NP BW4406 Transfer Case Rebuild Kits and Parts

Are you having problems with your BW4406 transfer case and need a rebuild kit or replacement parts?  We offer the highest quality professional rebuilt transfer case parts and rebuild parts kits that are designed to be top of the line overhaul kits. BW4406 Transfer Case PartsThe Borg Warner BW4406 is a full time, chain drive is supplied in both manual and electric shift transfer case versions. The Borg Warner part time transfer case was utilized by Ford Motor Company in 1995 to 1999 in the Explorer.  Call 800-216-1632 and let us help save you some money!

A cross reference table is provided below to aid you in identification of your transfer case . Check tag located on rear of unit for model number. An illustrated drawing is provide below to assist you in parts identification, ordering and assembly. Back to transfer case parts availability page. A detailed parts illustration drawing is available, sometimes we can supply good used take out parts to save you money. Don't see what you need just give us a call toll free 800-216-1632.  If you decide to replace your BW 4406 transfer case with a remaufactued unit with a 12 month unlimited milage warranty see our complete list of transfer cases for  Ford vehicles. All rebuilt transfer case get new seals, bearings, chains, fork pad, encoder motors and viscous couplers.  All shafts, slider, hubs and planets are inspect to ensure proper factory tolerances are maintained. All units are tested at the factory prior to shipment.

Transfer Case BW4406 Products

Borg-Warner 4406
Full-Time Transfer Case
1996-99 Ford F150/F250 Trucks (Manual and Electric Shift)
1997-99 Expedition, 1998-99 Navigator, 1997 F150/F25 Trucks (with Torque on Demand AWD) Recommended fluid for BW 4406 -- ATF






DTS-BK4406 Rebuilder Kit - Bearings, Gaskets, Seals and Pads  



DTS-TSK4406 Overhaul Kit - Gaskets, O' Rings and Seals  



201208F Adapter to Transfer Case Gasket  



201048 Input shaft Seal  



201048 Front Output Shaft Seal  



201045 Rear Output Shaft Seal  



TRS-335066 Rear Bushing  



TRS-305068 Bushing (inside Input Shaft)     $8.77 
TRS-355672A Main Shaft (with Torque On Demand)    


TRS-355672 Main Shaft (except TOD)    


TRS-355588 Planetary Gears (except TOD) Call check on good take out use part, save money!  


TRS-355588A Planetary Gears    

$1410.70 new, $365.70 used

ALT138730-195 Friction, Internal 19t spline (6 per clutch pack)    

$15.67 ea

TRS-355102A Friction, External 31t spline (7 per clutch pack)    

$15.67 ea

TRS-355550K Clutch Pack (except TOD)      $266.46
TRS-355850 Mode Fork (except TOD)      $17.17
TRS-355850A Mode Fork, Torque on Demand only      $17.17
TRS-355849 Range Fork     $31.93
TRS-355606A Range Hub      $71.98
TRS-355606 Mode Hub      $15.11
TRS-355606A Reduction Hub      $79.91
TRS-345420 Shift Motor New (95-01) Square 7 Male Connector    camra.jpg  $198.49
TRS-355806 Driven Sprocket      $146.96
TRS-355805 Drive Sprocket (except TOD)      $245,94
TRS-355805A Drive Sprocket, Torque on Demand only      $150.39
TRS-345500 Pump Assembly    


TRS-HV-052 Drive Chain 86 Pins, 7/16" Pitch, Round Pins (TOD) 1.25" Wide - 43 Links



TRS-HV-053 Drive Chain 86 Pins, 7/16" Pitch, Rocker Pins (TOD) 1.25" Wide - 43 Links









Encoder Motor