BW4405 Transfer Case Rebuild Kits and Parts
Are you having problems with your BW4405 transfer case and need a rebuild kit or replacement parts? We offer the highest quality professional rebuilt transfer case
A cross reference table is provided below to aid you in identification of your transfer case. Check tag located on rear of unit for model number. An illustrated drawing is provide below to assist you in parts identification, ordering and assembly. Back to transfer case parts availability page. A detailed parts illustration drawing is available, sometimes we can supply good used take out parts to save you money. Don't see what you need just give us a call toll free 800-216-1632. If you decide to replace your BW 4405 transfer case with a remaufactued unit with a 12 month unlimited milage warranty see our complete list of transfer cases for Ford vehicles. All rebuilt transfer case get new seals, bearings, chains, fork pad, encoder motors and viscous couplers. All shafts, slider, hubs and planets are inspect to ensure proper factory tolerances are maintained. All units are tested at the factory prior to shipment.
Transfer Case BW4405 Products
Borg-Warner 4405 | ||||
Part-Time Transfer Case Electric Shift | ||||
1995-99 Explorer | Recommended fluid for BW4405 -- ATF | |||
PART NUMBER |
DESCRIPTION |
TYPE |
YEARS |
|
DTS-BK4405 | Rebuilder Kit - Bearings, Gaskets and Seals |
1995-99 |
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DTS-TRSTSK4405 | Overhaul Kit - Gaskets, O' Rings and Seals |
1995-99 |
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201207F | Adapter to Transfer Case Gasket |
1995-99 |
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DTSTC4405C | Case Saver | |||
TRS-345760-1 | Front Case Half | Call check on good take out part to save you money |
1995-99 |
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TRS-345760-2 | Rear Case Half | Call check on good take out part to save you money |
1995-99 |
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TRS-345849 | Range Fork |
1995-99 |
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TRS-315645A | Range Slider | |||
TRS-345500 | Pump Assembly |
1995-99 |
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TRS-345670A | Input Shaft |
1995-99 |
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Front Output shaft Seal |
1995-99 |
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201042 | Rear Output shaft Seal |
1995-99 |
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TRS-345550AK | Clutch Housing Assembly (includes housing, clutches and steels | |||
ALT625003 | Clutch Pack | |||
ALT138730 | Friction, Internal 19 spline (5 per clutch pack) |
1995-99 |
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ALT138731 | Friction, External 31 spline (6 per clutch pack) |
1995-99 |
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TRS-345997 | Speedo Gear 7 tooth |
1995-99 |
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TRS-345420 | Shift Encoder Motor New with 16 prongs & 7 wires Square 7 Male Connector | ![]() |
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TRS-345839 | Magnet | |||
ALT-4400-712-001 | Magnet/Clutch Housing | |||
TRS-345626 | Electric Shift Cam | |||
TRS-334206K | Rear Case Shim Kit |
1995-99 |
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TRS-345806A | Driven Sprocket, early | |||
ALT-4405-144-008 | Driven Sprocket, late | |||
TRS-345805 | Drive Sprocket, early | |||
ALT-4405-644-002 | Drive Sprocket, late | |||
TRS-HV-070 | Drive Chain 2 Blue Links & ET Guides 74 Pins, 7/16" Pitch, Rocker Pin | 1.25" Wide - 37 Links |
1998-Up |
|
TRS-10-051 | Drive Chain 1 Blue Link 74 Pins, 7/16" Pitch, Rocker Pins | 1.25" Wide - 37 Links |
1990-97 |
Illustration click illustration to enlarge. |
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Case Saver & Protector BW4405 Ranger/ExplorerSave your money and hassle by installing our DTSTC4405C case saver. If you needs require case-half replacement, using this will prevent the problem from ever occuring. Use requires slight modification to the pump tab by grinding approximately .050" from the tip. Sall investment of time results in a permanent repair!
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