NP 241 Transfer Case Repair Parts & Rebuild Kits
We are proud to offer top quality professional grade, NP241 transfer case parts and rebuild overhaul kits. We can, in some cases, provide good used parts; these are good take out parts that are inspected.
Chevrolet NP241C Transfer Case Parts and top of the line overhaul kits. The New Process 241 series transfer case was installed in Dodge and Chevrolet applications starting in 1987. Jeep installed them in 2003-2005, these transfer cases are part time Dodge NP241D Transfer Case Parts for four wheel drive with shift positions 4HI - 2HI - N - 4L. The NP231 is 1:1 direct drive in high range, and use planetary reduction gears for low range with a ratio of 2.72:1. This unit is a chain driven front output, The NP 241 is a part-time transfer case and is manual shifted. Give us a call 800-216-1632 and let us help you save time and money!
These New Process cases have a circular tag on the rear of the case, near the center close to where the rear drive shaft exits. Identification information for the NP241 transfer case is on this tag typically includes model number, assembly number, and serial number and ratio data. When ordering a replacement transfer case it's most important to know the assembly number. This number is typically eight digits, four number a rivet/screw head and four additional numbers.
Jeep, Dodge and Chevy versions all use a 6-bolt circular bolt pattern. This pattern is non-symmetrical and will only bolt up one way. Jeep units and Dodge units are general interchangeable, however Chevrolet units are not. While GM uses the same 6-bolt patter, they have it rotate approximately 90 degrees from that used by Jeep or Dodge.
NP241 transfer cases come with either a 23-spline female input. Some Dodge one ton heavy-duty units have 29 splines. The 27-spline shaft is found in applications that use the TH350, 4L60E and 700R4 transmission. With the Th400 and 4L80E or manual 5 speeds are supplied with 32 spline. Now would also be a good time to install our transfer case saver to prevent rear snap ring failure.
A cross-reference table is provided below to help you in identification of your transfer case. Check tag found on rear of unit for model no .. An illustrated drawing is provide below to help you in parts identification, ordering and assembly. Back to other model transfer case parts availability page. Don't see the thing you need just give us a call toll free 800-216-1632. If you decide to replace your NP 241 transfer case with a remaufactured unit with a 12 month warranty see our complete list of transfer cases for Chevrolet/GMC, Dodge and Jeep vehicles. All rebuilt transfer cases get new seals, bearings, chains, fork pad. All shafts, slider, hubs and planets are inspected to ensure proper factory tolerances are maintained. All units are tested inside the factory prior to shipment.
New Process Model 241
Transfer Case NP241 Parts Products
Part-Time Transfer Case Manual Shift | 241 Transfer Case Saver $54.95 works on 1998 and earlier models. Will not work if your transfer case has PTO cover. Select link to see how it works, don't leave home without it! 241 Transfer case detailed parts illustration . |
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1988 - On Dodge Ram 1/2 & 3/4 ton Trucks / 1989 - On GM 1/2 & 3/4 ton Trucks, Suburban, Tahoe & Yukon- Jeep Rubicon |
Recommended fluid for NP241 -- ATF | ||
PART NUMBER |
DESCRIPTION |
TYPE |
YEARS |
DTS-BK241B | NP241HD Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads. Dodge 5.9lt 6 cyl, 5.9l 8 cyl & 8cyl 8.0lt | uses 16mm wide input bearing , 1 piece tailhousing |
1997-02 |
DTSBK241A | NP241 Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads. Dodge 94-95 5.9lt 6 cyl, 94-01 5.9lt, 8cyl 94-01 5.2lt, 94-96 8.0lt | uses 16mm wide input bearing , 2 piece tailhousing |
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DTSBK241D | NP241 Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads. Dodge 5.2lt, & 5.9lt 8 cyl | 24MM OD input brg, passenger side front output shaft,
Dodge 88-92 5.2L & 5.9L 8 cyl)
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1988-92 |
DTSBK241C | NP241HD Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads. Dodge 5.9lt 6cyl, 5.9lt 8cyl & 8.0lt | uses 24mm wide input bearing, 1 piece tailhousing | 1997-02 |
DTSBK241 | NP241 Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads. Dodge 94-96 5.9lt 6cyl, 93-01 5.9lt 8 cyl, 93-01 5.2lt, 94-96 8.0lt | uses 24mm wide input bearing , 2 piece tailhousing | |
DTSBK241E | NP241 Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads. Dodge 02-Up 4.7lt, 03-Up 5.2lt Hemi, 02 5.9lt 8 cyl | uses 24mm wide input bearing, manual shift | |
DTSBK241 | NP241 Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads. GM | uses 24mm wide input bearing, | 1988-01 |
DTSBK241A | NP241 Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads, GM | uses 16mm wide input bearing, | 1994-01 |
DTSBK241J | NP241 Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads. Jeep, Wrangler, Rubicon Special Only | thru 2011 | |
TRS-TSK241A | NP241HD Overhaul Kit - Gaskets, O'Rings and Seals, Dodge 5.9lt 6 cyl, 5.9l 8 cyl & 8cyl 8.0lt | 1997-02 | |
TRS-TSK241 | NP241 Overhaul Kit - Gaskets, O'Rings and Seals, Dodge 94-95 5.9lt 6 cyl, 93-01 5.9lt, 8cyl 94-01 5.2lt, 94-96 8.0lt | ||
TRS-TSK241A | NP241 Overhaul Kit - Gaskets, O'Rings and Seal, Dodge 5.9lt 6cyl, 5.9lt 8cyl & 8.0lt | 1997-02 | |
TRS-TSK241 | NP241 Overhaul Kit - Gaskets, O'Rings and Seals, Dodge 94-96 5.9lt 6cyl, 93-01 5.9lt 8 cyl, 93-01 5.2lt, 94-96 8.0lt | ||
TRS-TSK241D | NP241 Overhaul Kit - Gaskets, O'Rings and Seals, Dodge 02-Up 4.7lt, 03-Up 5.2lt Hemi, 02 5.9lt 8 cyl | ||
TRS-TSK208 | NP241 Overhaul Kit - Gaskets, O'Rings and Seals, GM | ||
TRS-TSK241J | NP241 Overhaul Kit - Gaskets, O'Rings and Seals. Jeep, |
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TRS-352001 | Small Parts Kit GM and Dodge including HD | ||
201208C | Adapter to Transfer Case Gasket |
1988-On |
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201049 | Adapter Housing Seal (on transmission side) | Dodge - Not in kits |
1988-On |
201032 | Input Gear Seal - Double-Lip | GMC & Chevy |
1988-On |
201050 | Input Gear Seal | Dodge |
1988-On |
201045 | Front Output Shaft Seal |
1988-On |
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34743A | Rear Output Shaft Seal | 1.886 X 2.700 - in kit "GM & Dodge LD" |
1988-On |
301051D | Rear Output Shaft Seal - Dodge H.D. | 2.205 X 3.055 - not in kit |
1997-00 |
201501 | Input Ball Bearing | BD50-8 |
1988-96 |
201506 | Input Ball Bearing | 6010N |
1994-On |
TRS-351012 | Pump Screen (Filter) GM & Dodge | ||
TRS-331066 | Extension Housing Bushing (Slip Yoke Type) |
1989-On |
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TRS-334066 | Extension Housing Bushing (31 Spline app.) | ||
TRS-351334 | Range Fork Bushing | ||
TRS-352672 | Mainshaft 31 Splines Dodge 19 7/16" long | Call and check to see if we can provide a good take out used part, save money! | |
TRS-352672B | Mainshaft 18.5" 32 Splines 1.374 Diameter Splines | Call and check to see if we can provide a good take out used part, save money! | |
TRS-352672A | Mainshaft 32 Splines Dodge 19 7/16" long | Call and check to see if we can provide a good take out used part, save money! | |
TRS-352670DA | Input Shaft 23 Splines 4 1/4" with .630" wide input bearing | ||
TRS-352670CC | Input Shaft 23 Splines 5 1/8" with .630" wide input bearing | ||
TRS-371670B | Input Shaft 23 Splines 5 1/8" with .940" wide input bearing | ||
TRS-352670CG | Input Shaft 23 Splines 5" with .630" wide input bearing | ||
TRS-352670CB | Input Shaft 23 Splines 5" with .940" wide input bearing | ||
TRS-352670B | Input Shaft 27 Splines with .630" wide input bearing | ||
TRS-352670D | Input Shaft 27 Splines with .940" wide input bearing | ||
TRS-352670EA | Input Shaft 29 Splines 5" with .630" wide input bearing | ||
TRS-352670CD | Input Shaft 29 Splines 5" with .940" wide input bearing | ||
TRS-391670 | Input Shaft 32 Splines GM with .630" wide input bearing | ||
TRS-352670C | Input Shaft 32 Splines GM with .940" wide input bearing | ||
TRS-321840K | Fork Pad Kit | ||
TRS-352850 | Mode Fork Suburban | ||
TRS-352850A | Mode Fork Iron Cating #16196 GM & Dodge | ||
TRS-352850 | Mode Fork Cast #16342-B | ||
TRS-352849A | Range Fork - #17833 | Not for Heavy Duty |
1988-On |
TRS-352849 | Range Fork - #338 | Obsolete | |
TRS-352849B | DHD Range Fork, | Iron | |
TRS-201942 | Range Hub | Not for Heavy Duty |
1988-On |
TRS-352861 | Range Collar NP241HD | ||
TRS-352825 | Range Collar NP241HD Retained on Tube with Snap Ring | ||
TRS-351646 | Mode Slider 24 Teeth | ||
TRS-352646B | Mode Slider 30 Teeth | ||
TRS-351645K | Range Slider and Hub | ||
TRS-352463 | Range Slider Tube NP241HD | ||
TRS-351701K | Mode Assembly (Complete) | ||
TRS-351701 | Mode Syncro 24 Teeth NP241 | ||
TRS-351701A | Mode Syncro 60 Teeth NP241HD | ||
TRS-331843-2K | Key & Spring Kit NP241 | ||
TRS-331843A-2K | Key & Spring Kit NP24HD |
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TRS-352500 | Pump Assembly 31 Spline | ||
TRS-351500 | Pump Assembly 32 Spline | ||
TRS-351588A | Plantary NP241 used w/.630" wide input bearing | Call and see if we have a good take used part, save money! |
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TRS-351588 | Plantary NP241 used w/.940" wide input bearing | Call and see if we have a good take used part, save money! | |
TRS-352588B | Plantary NP241HD used w/.630" wide input bearing | Call and see if we have a good take used part, save money! | |
TRS-352588C | Plantary NP241HD used w/.940" wide input bearing | Call and see if we have a good take used part, save money! | |
TRS-352760-2 | Case Half NP241HD Rear Cast #17547 | Call and see if we have a good take used part, save money! | |
TRS-352770 | Rear Bearing Housing w/Speedo NP241HD Cast #21655 | Call and see if we have a good take used part, save money! | |
TRS-352772 | Tail Housing Slip Yoke NP241HD Cast #16258 | ||
TRS-352805 | Mode Sprocket NP241 | ||
TRS-352805B | Mode Sprocket NP241HD 1 1/8" wide | ||
TRS-352805A | Mode Sprocket NP241HD 1 3/8" wide | ||
TRS351411B | Switch, Vacuum | 4 Prong Black | |
ALT7813 | Drive Sprocket HD Wide Chain 1 3/.8" | ||
ALT7814 | Drive Sprocket HD Narrow Chain 1 1/.8" | ||
TRS-HV014 | Drive Chain - Dodge Round Pin Rocker pins | 1.25" Wide - 36 Links | |
TRS-HV025 | Drive Chain - Dodge 1.25" Wide, 72 Pins, 1/2" Pitch, Round Pins | - 36 Links |
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TRS-HV031 | Drive Chain - Dodge 241-DHD 36 Links round pins | 1.50" Wide, 72 Pins, 1/2" Pitch, Round Pins | |
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