Bearing Rebuild Transfer Case NP208 Kits and Parts
Are you having problems with your NP208 transfer case and need a rebuild kit or replacement parts? The New Process NP208 transfer case is a strong, reliable unit that features 2.69:1 low range, chain driven aluminum case and is a lot lighter then other cast iron case of the time. The output drop for the front driveshaft is on the drivers side. This transfer case was installed in Dodge 1980-1987 / Ford 1980-1986 / GMC 1981-1988 / Jeep SJ 1980-1990. Give us a call 800-216-1632 and let us help save you some money, ask about used parts.
The NP208 was introduced in Chevrolet and GMC?s K10, K20 and K20 Suburban from 1981 to 1986 and was most popular behind TH350, TH400 and Th700R4 automatic transmissions. NP208's that were mated to TH700-R4 and had a female 27-spline input gear. TH400s were also used with 208?s, and these had a stronger 32-spline input
Full size Cherokees used the NP208 from '80-'83 and the J-trucks J10 & J20 used it from '80-88. The NP208 was the "Command-Trac". Jeep's Grand Wagoneer used the NP208 from 1984 until 1988. Dodge used the NP208D in the D series from 1982-1987 and Ford installed the NP208 from 1980 to 1986 in full sized Bronco's, F250 and F350.
Below we offer quality transfer case parts and rebuild parts kits that are designed to be top of the line overhaul kits. An illustrated parts drawing is supplied below to assist you in ordering parts.
A cross reference table is provide to aid you in identification of your transfer case. Check tag located on rear of unit for model number. If you decide to replace your NP 208 transfer case with a re-manufactured unit with a 12 month unlimited mileage warranty. Please see our complete list of transfer cases for Chevrolet/GMC, Dodge, Ford and Jeep vehicles. All rebuilt transfer case get new seals, bearings, chains, fork pad, encoder motors and viscous couplers. All shafts, sliders, hubs and planets are inspect to ensure proper factory tolerances are maintained. All units are tested at the factory prior to shipment. An illustrated drawing is provide below to assist you in parts identification, ordering and assembly sequence. Back to other transfer case model parts availability page, sometimes we can supply good used take out parts to save you money. Don't see what you need? Please give us a call toll free 800-216-1632.
Transfer Case NP208 Rebuild Kits Drawing Products
New Process Model 208 Bearing Rebuild Kits and parts
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Transfer Case Illustration Exploded View to assist you in part identification and assembly. | |||
Part-Time Transfer Case | ||||
Dodge 1980-1987 / Ford 1980-1986 / GMC 1981-1988 / Jeep SJ 1980-1990 | Recommended fluid for NP208 ATF | |||
PART NUMBER |
DESCRIPTION |
TYPE |
UNIT |
COST |
DTS-BK208 | Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads |
1980-90 |
$144.97 |
|
DTS-TSK208 | Overhaul Kit - Gaskets, O'Rings and Seals |
1980-90 |
$23.74 |
|
201208F | Adapter to Transfer Case Gasket | Dodge/Ford/Jeep |
1980-90 |
$4.48 |
201208C | Adapter to Transfer Case Gasket | GMC & Chevy |
1981-88 |
$4.44 |
201032 | Input Gear Seal - Double-Lip |
1980-90 |
$8.40 |
|
201050 | Input Gear Seal |
1980-90 |
$5.40 |
|
201045 | Front Output Shaft Seal |
1980-90 |
$9.24 |
|
201045 | Rear Output Shaft Seal | 1.875X2.750 |
1980-90 |
$9.28 |
34743A | Rear Output Shaft Seal | 1.886X2.700 |
1980-90 |
$4.82 |
201944 | Nylon "Web" Assembly | Ford/Dodge |
1980-90 |
$99.48 |
201901 | Oil Pump Gear 5 teeth - 38 spline - 1/2" wide | White Nylon |
1980-90 |
$20.94 |
201108 | Synchro Ring 48 teeth | Dodge/GMC |
1981-88 |
$54.26 |
TRS-331066 | Extension Housing Bushing |
1981-88 |
$9.41 |
|
Alt4167959, 4167953 | Annulus Thrust Washer Set Item 12 & 15 |
$14.69 |
||
TRS-341035 | Annulus Bushing | $49.72 | ||
TRS-331606 | Annulus Hub |
1980-90 |
$42.92 |
|
TRS-331840K | Fork Pad Kit |
1980-90 |
$13.24 |
|
TRS-331001 | Small Parts Kit |
1980-90 |
$84.55 |
|
201938C | Range fork - Uses pads #13910, included | Dodge/GMC |
1981-88 |
$49.49 |
201938 | Range fork - Uses pads #15380, not included | Ford/Jeep |
1980-90 |
$94.48 |
201938F | Range fork - Uses pads #15111, included | Ford/Jeep |
1980-90 |
$94.87 |
201948S | Mode Fork - Steel #15372, included | Dodge/GMC |
1981-88 |
$46.63 |
Alt-4167974 | Mode Fork - Aluminum #13735, included | Dodge/Ford/Jeep |
1980-90 |
$69.56 |
ALT14037986 | Switch, vacuum female connector | 2 Prong Black |
$23.40 |
|
TRS-HV014 | Drive Chain - Dodge/GMC/Jeep Rocker Pins | 1.25" Wide - 36 Links |
1980-90 |
$118.84 |
TRS-HV012 | Drive Chain - Ford | 1.25" Wide - 42 Links |
1980-86 |
$158.48 |
Illustrated Drawing, Click Illustration to enlarge