Transfer Case NP208 Rebuild Kits Drawing & Parts List

Bearing Rebuild Transfer Case NP208 Kits and Parts

Are you having problems with your NP208 transfer case and need a rebuild kit or replacement parts?  The New Process NP208 transfer case is a strong, reliable unit that features 2.69:1 low range, NP208 Transfer Case Partschain driven aluminum case and is a lot lighter then other cast iron case of the time. The output drop for the front driveshaft is on the drivers side.  This transfer case was installed in Dodge 1980-1987 / Ford 1980-1986 / GMC 1981-1988 / Jeep SJ 1980-1990.  Give us a call 800-216-1632 and let us help save you some money, ask about used parts.

The NP208 was introduced in Chevrolet and GMC?s K10, K20 and K20 Suburban from 1981 to 1986 and was most popular behind TH350, TH400 and Th700R4 automatic transmissions. NP208's that were mated to TH700-R4 and had a female 27-spline input gear. TH400s were also used with 208?s, and these had a stronger 32-spline input

NP208 Non Sync Transfer Case PartsFull size Cherokees used the NP208 from '80-'83 and the J-trucks J10 & J20 used it from '80-88. The NP208 was the "Command-Trac". Jeep's Grand Wagoneer used the NP208 from 1984 until 1988. Dodge used the NP208D in the D series from 1982-1987 and Ford installed the NP208 from 1980 to 1986 in full sized Bronco's, F250 and F350.

Below we offer quality transfer case parts and rebuild parts kits that are designed to be top of the line overhaul kits. An illustrated parts drawing is supplied below to assist you in ordering parts.

A cross reference table is provide to aid you in identification of your transfer case. Check tag located on rear of unit for model number. If you decide to replace your NP 208 transfer case with a re-manufactured unit with a 12 month unlimited mileage warranty. Please see our complete list of transfer cases for Chevrolet/GMC, Dodge, Ford and Jeep vehicles.  All rebuilt transfer case get new seals, bearings, chains, fork pad, encoder motors and viscous couplers.  All shafts, sliders, hubs and planets are inspect to ensure proper factory tolerances are maintained. All units are tested at the factory prior to shipment.  An illustrated drawing is provide below to assist you in parts identification, ordering and assembly sequence.   Back to other transfer case model parts availability page, sometimes we can supply good used take out parts to save you money. Don't see what you need? Please give us a call toll free 800-216-1632.

Transfer Case NP208 Rebuild Kits Drawing Products


New Process Model 208 Bearing Rebuild Kits and parts

Transfer Case Illustration Exploded View to assist you in part identification and assembly.
Part-Time Transfer Case
Dodge 1980-1987 / Ford 1980-1986 / GMC 1981-1988 / Jeep SJ 1980-1990 Recommended fluid for NP208 ATF






DTS-BK208 Rebuilder Kit - Bearings, Gaskets & Seals, Small Parts and Pads  



DTS-TSK208 Overhaul Kit - Gaskets, O'Rings and Seals  



201208F Adapter to Transfer Case Gasket Dodge/Ford/Jeep



201208C Adapter to Transfer Case Gasket GMC & Chevy



201032 Input Gear Seal - Double-Lip  



201050 Input Gear Seal  



201045 Front Output Shaft Seal  



201045 Rear Output Shaft Seal 1.875X2.750



34743A Rear Output Shaft Seal 1.886X2.700



201944 Nylon "Web" Assembly Ford/Dodge



201901 Oil Pump Gear 5 teeth - 38 spline - 1/2" wide White Nylon



201108 Synchro Ring 48 teeth Dodge/GMC



TRS-331066 Extension Housing Bushing  



Alt4167959, 4167953 Annulus Thrust Washer Set Item 12 & 15    


TRS-341035 Annulus Bushing      $49.72
TRS-331606 Annulus Hub  



TRS-331840K Fork Pad Kit  



TRS-331001 Small Parts Kit  



201938C Range fork - Uses pads #13910, included Dodge/GMC



201938 Range fork - Uses pads #15380, not included Ford/Jeep



201938F Range fork - Uses pads #15111, included Ford/Jeep



201948S Mode Fork - Steel #15372, included Dodge/GMC



Alt-4167974 Mode Fork - Aluminum #13735, included Dodge/Ford/Jeep



ALT14037986 Switch, vacuum female connector 2 Prong Black  


TRS-HV014 Drive Chain - Dodge/GMC/Jeep Rocker Pins 1.25" Wide - 36 Links



TRS-HV012 Drive Chain - Ford 1.25" Wide - 42 Links



Illustrated Drawing, Click Illustration to enlarge